Bench Scales Enhancement Project Leaps Forward

2025.07.22

In today’s competitive market, pursuing premium quality and efficient production remains our steadfast mission. To deliver on this commitment, Changzhou LiLang Scales launched a systematic improvement initiative targeting EA Bench Scales defect rates. After four months of dedicated effort, we’ve achieved remarkable results – here are the key highlights!

01 Slashed Defect Rates, Soaring Efficiency

We reduced automated welding applications from 100% to under 50%, dramatically decreasing manual rework. This transformation accelerated production like fitting wings to our workflow – turning complex multi-person operations into streamlined processes. Result: faster output cycles and significantly more high-quality bench scales produced.

                                                                        

02 Systemic Optimization & Standardized Foundations

Comprehensive structural upgrades centered on 5S methodology, equipment optimization, and standardized procedures:

  • 5S implementation revitalized workspaces with logical layouts and efficient space utilization

  • Equipment upgrades boosted production stability while reducing defect-causing failures

  • Standardized workflows became our operational compass – ensuring traceable processes and proactive quality control
    Collectively, these measures created smoother, more reliable production with consistently higher product integrity.


03 Dual Advancement: Skills & Quality Culture

Intensive multi-dimensional training empowered every team member:

  • Heightened quality consciousness

  • Advanced welding techniques

  • Deepened compliance with international standards
    A "Do It Right the First Time" mindset took root. Employees now approach tasks with precision-driven purpose rather than mere completion. This cultural shift unlocked potent team synergy – channeling collective effort into quality excellence.


04 Tangible & Strategic Gains

Beyond direct cost savings:

  • ⚡️ 33% reduction in labor expenses from minimized rework

  • ⏱️ Streamlined workflows accelerated throughput